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Part |
Material |
Part Size |
Pieces Per Cycle |
Stock Removal |
Cycle Time |
| Stamping Die | D-2 (60 Rc) | approx. 9" x 10" | 1 | .030" | 6 min. |
| Pump Seal | Carbide | 3" OD x 2 1/4" ID | 1 | .010" | 2 min. |
| Drawing Die | Steel/Carbide | 9" OD x 1" ID | 1 | .010" | 2 min. |
| Dovetail Form Tool | T-15 (62 Rc) | 1 1/2" x 1 3/4" | 4 | .040" | 5 min. |
| Die Set detail | D-2 (60 Rc) | 2" x 2" | 10 | .015" | 2 min. |
The VR-T's outstanding accuracy means you'll have confidence you can work to the most demanding standard. Because the downfeed is controlled by our proven Incrematic Downfeed System, you can count on years of "tenth" repeatability. And Gallmeyer & Livingston's legendary machine tolerances will enable you to hold tight flatness, parallelism and finish specs. The above parts were tested to the following tolerances:
Part |
Thickness |
flatness |
Parallelism |
Finish |
| Stamping Die | ±.0002" | ±.0002" | ±.0002" | 16-24 Ra |
| Pump Seal | ±.0001" | .0001" | ±.0001" | 6-10 Ra |
| Drawing Die | ±.00015" | ±.00015" | ±.0001" | 10 Ra |
| Dovetail Form Tool | N/A | ±.0001" | N/A | 8-12 Ra |
| Die Set Detail | ±.0002" | ±.0002 | ±.0002" | 16-24 Ra |
Standard or custom workholding will make the VR-T adaptable to any job that requires a flat surface. The following are just some ways you can adapt the system:
Magnetic chuck
| Vacuum chuck
| Jaw chuck
| Mandrel
| Mechanical, hydraulic, or pneumatic clamping | |
Options such as a variable speed spindle, diamond or CBN wheels can make the VR-T one of your most versatile and productive machines.
7 -1/2 h.p., 1800 rpm motorized spindle with precision bearings,
lubricated and sealed for life
| Incrematic downfeed System
| 15 - 3/4" rotary table with electromagnetic chuck, variable power
control and auto de-mag
| 38-gallon Coolant System with pump, hoses, nozzles, push button and
starter
| One 8" aluminum oxide grinding wheel
| Wheel nut wrench
| Steel wheel guard
| Abrasive dressing stick
| Installation, operation, and parts manual with prints and schematics
| Standard 1-year machine tool warranty | |
You can add a number of different options to customize the VR-T to suit your needs.
Variable Speed Spindle
| Special coolant/filtration system
| Machine hoods
| CBN and diamond superabrasive wheels
| Dedicated workholding
| Custom downfeed options | |
| English | Metric | |
| Spindle | 7 1/2 HP
1800 RPM |
5.5 kw
1800 RPM |
| Rotary Table | 15 3/4" dia.
195 sq. in. |
400 mm dia.
0.126 sq. m. |
|
Motor |
1 1/2 HP
0 to 120 RPM |
1.1 kw
0 to 120 RPM |
|
Chuck Diameter |
15 3/4" | 400mm |
|
Flatness |
<.0002" TIR | <.005 mm TIR |
| Vertical Capacity | ||
|
New wheel to table |
10.5" | 270mm |
|
New wheel to chuck |
7" | 180mm |
| Standard Grinding Wheel: | ||
| Type 6 straight cup | 8" dia. x 3" high
3.300" bore 3/4" back 1/2" wall |
200 x 75mm
83.82mm 19mm 13mm |
| Optional grinding Wheel | ||
|
CBn type 2A2T (requires adapter plate) Abrasive width Abrasive depth |
8" OD, 7" ID, 2" HI
1/4" or 3/8" 1/8" - 3/8" |
200 mm OD, 178 mm ID, 50mm HI
6 or 9mm 3 - 9mm |
| Wiring | 230/460-3-60 | 230/460-3-60 |
| Weight | 2400lbs. | 1100kg. |